Carbon Steel

Carbon steels are steel grades with a carbon content of up to 2.1% by weight. Carbon steel does not contain any minimum amount of other alloying elements, such as chromium, cobalt, molybdenum or tungsten. Nonetheless, it often contains manganese. However, the maximum amount of manganese in the metal should not exceed 1.65% by weight. Further, the amount of silicon and copper should be less than 0.6% by weight.

With the rise of the carbon amount in the steel, the hardness of the workpiece increases. However, the weldability and ductility reduces with higher carbon content.

Types of carbon steel

Carbon steel grades are classified by their content of carbon into the three types low-carbon steel, medium-carbon steel and high-carbon steel. The different grades can be distinguished by their carbon content, the microstructure and the properties:

 

Carbon content by weight in %

Microstructure

Properties

Low-carbon steel
(AISI 304, ASTM A815, AISI 316L)

< 0.25 Ferrite, pearlite Low hardness, cost. High ductility, toughness, machinability, weldability.

Medium-carbon steel
(AISI 409, ASTM A29, SCM435)

0.25 – 0.60

Martensite

Low hardenability. Medium strength, ductility, toughness.

High-carbon steel
(AISI 440C, EN 10088-3)
0.60 – 1.25 Pearlite

High hardness, strength. Low ductility.

 

Carbon steel grades which contain more than 1.25% of carbon by weight are called ultra-high-carbon steels. These steel grades are used for mostly non-industrial purposes, such as knives, axles or punches. These steel grades can be tempered to great hardness.

Low-carbon steel

Due to the fact that low-carbon steels cannot be hardened by heat, the metal is usually treated by cold work. Furthermore, the material shows low strength and hardness, though the properties can be improved through carburizing. On the other hand, low-carbon steels show high ductility, toughness, are cheap and easy to form. They are characterized by a carbon content of less than 0.25% by weight. Low-carbon steel is the most widely used carbon steel grade. In Addition, it is also known as mild steel.

Low-carbon steels are widely used in the automobile industry. Further applications are:

  • Structural shapes
  • Pipes
  • Construction
  • Bridge components

Medium-carbon steel

Medium-carbon steel is characterized by a martensitic microstructure which is achieved through heat treatment followed by quenching and tempering. The amount of carbon ranges between 0.25 – 0.65% by weight. Further, the manganese content lies between 0.60 – 1.65% by weight. 

Unlike low-carbon steels, medium-carbon steel grades can be heat treated, however only thin sections. The addition of alloying elements such as chromium, nickel or molybdenum can improve the ability of such steel grades to be heat treated.

In Comparison to low-carbon steel, medium-steel grades show greater strength. However, low-carbon steel excels in ductility and toughness.

Due to the combination of high strength, wear resistance and toughness, medium-carbon steels are used for railway tracks. Further applications are:

  • Train wheels
  • Crankshafts
  • Machinery parts

High-carbon steel

The amount of carbon in high-carbon steels ranges from 0.60 – 1.25% by weight. These steel grades show the highest hardness and toughness of all steel grades. Furthermore, they have the lowest ductility. In most cases, high-carbon steels are hardened and tempered. As a result, they are very wear resistant. This makes high-carbon steel perfect for the production of cutting tools.

Advantages and disadvantages carbon steel

In comparison to other materials, carbon steel show many benefits:

  • Carbon steel is extremely durable. The shock resistance makes such steel grades very popular for the construction industry.
  • The resistance to fires, earthquakes and hurricanes makes carbon steels a great material for building homes and houses.
  • The fact that carbon steel is very easy to recycle makes it environmentally friendly.
  • Compared to other materials, carbon steel can be made very thin. As a consequence, it is very cost effective.

On the other hand however, there are some disadvantages. Due to the low weldability, carbon steels can be difficult to work with. Furthermore, other steel grades often show better corrosion resistance.

Differences between stainless and carbon steel

Both steel grades contain iron. However, the amount of carbon differs which results in different melting points, durability and weldability. In addition, stainless steel has a high chromium content which prevents corrosion. Due to the shiny look, stainless steel is often used decoratively in construction, while carbon steel is mostly hidden.

Increase the wear protection of metal with BorTec

Through the process of boriding, BorTec makes it possible to increase wear resistance in steels even further. For more information, do not hesitate to contact us.

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  • Technical consulting for solving your wear challenges.
  • Boronizing (boriding) with our BOROCOAT® technology and process development.
  • Subsequent heat treatments such as vacuum hardening and tempering.
  • Metallographic examinations
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As a privately owned company with long term experience in the boronizing market our team is dedicated helping you being successful with your boriding solution.Trust in our technical expertise and competent sales team!

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Roland Chmura
+49 151 500 446 85
+49 2233 406-333
r.chmura@bortec.de
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Drew Hogan
+1 (403) 464 0595
d.hogan@bortec-na.com